The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Summary of Contents for Badland ZXR9000. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Later tighten them with the help of a drill. Wiring a winch is often a fearful task. Loose or corroded battery cable connections. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. 3. Do not power the hook all the way into the fairlead or winch. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. The controller box for my ATV harbor Freight winch got smashed. Use as intended only. The body of the winch is entirely dust and waterproof. This helix gives rise to the composite rope. It is tough and looks like it can last a very long time. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. The book said relay. There are two red wires that come out from the central ports. It has a powder coated finish in a semi-gloss black color. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Or trade for a new Apex 5500 long drum winch or equivalent. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Handlebar Control Switch: 3. Please familiarize yourself with the part operation before using it. Under 12000 lbs, it is understandable why the winch is slower than expected. Proof of purchase date and an explanation of the complaint must accompany the merchandise. Tools required for assembly and service may not be included. Please read our review of this wireless remote switch. The build of the fairlead is stainless steel. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. The gloves make the wiring process safe and prevent electric shocks. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Could you tell me where to locate info for this part and price. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Ventilate area well before and while working on battery. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. You could lock it up to keep everything secure and cut a hole to run winch line out. Do not disengage clutch under load. The blue indicator light in the remote indicates the remote is ready to use. Winch, Badland ZXR 12000 lb. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Visit our website at: http://www.harborfreight.com Two best universal wireless remote controls supporting all the models. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. If unreadable or missing, contact Harbor Freight Tools for a replacement. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Test Electric Winch for proper operation. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. You are using an out of date browser. 3491 Mission Oaks Blvd. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. I just bought another Bad Lands 2500 and replaced it on my Polaris. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Limitations apply. The wireless remote controller box will act as a receiver for the wireless remote. If you are looking at how to wire a badland ZXR 9000 winch? Make sure the Winch will fit the chosen mounting area. As you can see all the parts in the diagram below, you can understand the wiring well. The winch still runs. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. SAVE THIS MANUAL. Keep at least 5 full turns of wire rope on drum. Thanks for your help. Disconnect power to winch and allow it to cool completely before service. Procedures not specifically explained in this manual must be performed only by a qualified technician. No hardware to mount or connect the electrical components. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. ), Use winch only in underwind orientation. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. do NOT contact me with unsolicited services or offers Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. One possible reason for this could be the exceptional amount of weight the device has to carry. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. This occurs due to the wired solenoid that gradually heats as the current flows through it. Badland Winch Parts List: 1. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? The company offers a 65-feet long cable with this product. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. lb. Please read our review on this wired remote switch. However, using it to self-recover your vehicle or someone else's might require some practice and care. Move the Clutch Handle to the Engaged position. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. A circuit breaker can act as a disconnect at the push of a button. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Do not continue use of the winch until the battery is completely run down. This begs the question, what winch parts can be used with Badland winches? No warranty. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Benefits for Using Badland Winches Variety of Winches The design of the model's housing is weather-resistant and high-impact. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Required fields are marked *. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Looking to purchase motor brushes and brush retainer springs for 1500 lb. A dead tree is not capable of withstanding that much weight and has weaker roots. Always wearheavy-duty leather gloveswhen handling the winch. Hook onto the object using a pulling point, tow strap or chain. After intensive testing and experiments, this device is designed with advanced technology. Download Badland ZXR 12000 Truck/SUV Winch Manual. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Insert the Pendant connector into the Socket. I cant find a model number, but there is an Item Number #68145 on the label. Im looking for a replacement tension plate for my 2500# badlands winch. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. It has a very smooth surface to feed your synthetic rope through. Do not step over wire rope. It may not display this or other websites correctly. Use supplied power cords/wire rope or cables listed in manual only. Heres how you can do that: Thats all there is to it. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Apply 12 volts to coil terminals directly. An installation manual is also part of the package. Handlebar switch would be helpful in case of failure with wireless remote control. Save $250.00 by shopping at Harbor Freight. It offers safer off-roading, fun, and endurance in the toughest conditions. We hope these videos help inform your tool-buying decisions. Recovery Kit: 6. I have a badlands 12000 lb capacity winch. Do not use a dirty or corroded battery. This is the safety alert symbol. Circuit Breaker: Benefits Of Badland Winches: Can anyone help, thanks. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Do not submerge winch in water. This device is also built to withstand high amounts of water without the danger of any short-circuit. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. If you are going to go cheap and Chinese consider running a Smittybilt winch. , connect the remote control receiver to the solenoid box. This can cause damage to the object being pulled, and kink or fray the wire rope. You should keep in mind the following points before buying this product. This will ensure that the safety of the winch is maintained. The Badland universal winch . Badland Winch Parts, Replacements & Accessories. Lift the Socket Cover exposing the electrical switch connector. Handlebar switch is convenient to control the winch with just a thumb operation. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Only connect to a clean, corrosion free battery. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. These cable ropes are specially built by coiling together metal wires that form a helix. These ropes can withstand high-pressure situations. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Diagrams within this manual may not be drawn proportionally. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. I cant find anyone that has them, can anyone help, thanks. Drill holes appropriate for the hardware at the marked locations. I had the same problem with 12000lb. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. The remote control will auto shut down when not in use after two minutes. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. I bought a 12000 zxr last year but never opened it until yesterday. Find the most comprehensive badland winch parts list for your replacements and upgrades. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. The rocker switch IN and OUT helps to engage to operate the winch. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. I haven't been planning on getting a winch in the near future, but the price is intriguing. Do not exceed the angles shown in Figure B for a roller fairlead. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Theyre independent, uncut and unsponsored. Connect the black ground battery cable directly to the batterys negative terminal. Keep children and bystanders away while operating. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Affiliate. Attach the black cable from the negative terminal of the battery to the winch. Tap solenoid to loosen contacts. Retails for 350 dollars plus tax. This powers the winch only and is rechargeable. As a result, it's safe. (Wire rope enters/exits at the top. Click the green button to print the entire article.To print the original version of the document - click the blue one. BADLAND ZXR 12,000 lb. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. The original was a Warn 2000, but was completely gutless. A simple plug and play-action provide ease of winching in and out with a push of a button. A vehicle s transmission is not designed to handle that type of load. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Recoil the wire rope back into the winch under at least 500 lb. If you have a wireless remote, connect the remote control receiver to the solenoid box. Do you know where I can purchase one? Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Do not power the hook all the way into the fairlead to prevent damage. How to Install a Badland ZXR 12000 Lb. Obey all safety messages that follow this symbol to avoid possible injury or death. It is affordable yet features extreme power and efficient, advanced design. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Im looking for a drum assembly for a Badland 2500 lb winch. A road alligator jumped up and took out the controller box. Is there a replacement part to fix this ?? They are very popular and have been a default for 44 vehicles. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. New Badland ZXR 12000 winch, never been out of the factory box. And a note from the lawyers: Products should always be used in accordance with the owners manual. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Remote Control: 4. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. We may earn a small commission from affiliate links and paid advertisements. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Electrical electrical wiring is a potentially hazardous task if carried out improperly. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. do you have a replacement motor for 3500lb winch sku68145? They are designed and branded by Harbor Freight as Badland ZXR winches. It is relatively easy and manageable with the Badland Winches. You can increase the rope length and get more spools on your drum with its thin size. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Owner's Manual & Safety Instructions (PDF) Item 63770; So far, I dont see any problems with it. Keep proper footing and balance at all times. Disconnect the Pendant Controller when not in use. Just imagine how good quality their products are if the military uses them. Connect red wire to positive battery terminal and black wire to negative battery terminal. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Badland Zxr 12000 Winch Wiring Diagram This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. They are appropriately priced, and are easy to install. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. For using wireless remote, attach the remote controller switch to the solenoid. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Wear restrictive hair covering to contain long hair. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. The winch's internal mechanism is permanently lubricated. A double line system should be used whenever possible. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Allow to drain and dry. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option.
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